(800)222-8893  (Press "1" for sales)  Mon-Fri  10AM-5PM

 

 

How to Select Brake Rotors

by Dave Zeckhausen

 

 

Which rotors should you choose for your vehicle?

 

Smooth Slotted Drilled Slotted & Drilled 2-Piece Floating

 

Smooth rotors offer the quietest operation, lowest dust and longest pad life.  If you have a luxury car that is not driven aggressively, this may be your best choice.  Often used by endurance racers who need to survive a 24-hour race without a pad change and are willing to give up some performance to achieve that.  Typically these are the lowest cost option.  Some premium products, such as Centric Parts High Carbon rotors, are available with directional internal cooling vanes (there's a left and a right side part number), even though the factory rotors may use straight vanes.  See "Which Way? How to properly install plain, slotted or drilled brake rotors" for more details.

 

Slotted rotors offer improved bite (initial onset of braking) and slightly higher friction level than smooth rotors.  Slots prevent reduction in friction due to pad outgassing or brake dust trapped between pads and rotors.  Pad coefficient of friction is maintained over the lifetime of the pads, since slots shave away glaze formation and expose fresh pad surface each time brakes are applied.  Slotted rotors are by far the number one choice for cars used in competition or open track events.  Best choice for heavy trucks and SUVs, particularly when extra bite is needed for towing.  Disadvantages include slightly reduced pad life, some low frequency rumble and pedal flutter when braking hard from high speeds.  If the slots are improperly machined all the way to the outside edges, then rotors may develop cracks sooner than plain or properly slotted rotors. 

 

Drilled rotors offer slightly more bite and friction than slotted rotors.  As with slotted rotors, pad coefficient of friction remains consistent over their lifetime.  Wet bite is improved over plain and slotted rotors, so these may be the best choice for areas with heavy rainfall, like Seattle or Singapore.  Weight is reduced by about 0.2 pounds per rotor, depending on size and drill pattern.  Disadvantages include possible uneven rotor wear, typically concentric groove formation, although this is mostly an aesthetic concern.  A major disadvantage is accelerated formation and spreading of cracks under racing conditions.  For this reason, drilled rotors should be avoided for track cars, unless required by the rules.  A common piece of misinformation is that they have lower performance than smooth rotors, due to reduced surface area and are for looks only.  This is false.

 

Slotted & Drilled rotors offer a compromise, midway between the benefits of slotted rotors and drilled rotors.  These are fine for street applications, but should be avoided for track cars.  For the first time, slotted & drilled rotors are starting to appear on some cars as delivered from the factory, including models from BMW and Mercedes.

 

2-Piece Floating rotors consist of an iron "friction ring" assembled with float hardware to an aluminum hat or mounting bell.  These are available slotted or drilled.  2-Piece rotors offer substantial weight savings over the 1-piece rotors described above, as much as 10 pounds per rotor, depending on the specific application.  The design allows the outer friction ring to expand as it's heated, without being constrained by the center section.  This prevents rotor "coning" and subsequent tapered pad wear and spongy pedal.  Because the center section and friction ring are fabricated from dissimilar materials, conductive heat transfer is reduced, lowering wheel bearing temperatures dramatically.  Outer friction rings may be replaced when worn, while reusing the center hat, at substantial cost savings.  Click HERE for more details on the hardware and assembly of StopTech floating rotors.  For track cars, these are absolute best choice and should be used when available.  A disadvantage is significantly higher initial cost. For street cars driven in high-salt/chemical environments, corrosion between the iron friction rings, aluminum hats, and float hardware may lead to reduced product lifetime.  This can be mitigated by flushing the brakes with water frequently or swapping back and forth between "summer" and "winter" brakes.

 

The rotors described above are the same external dimensions as the factory rotors on your vehicle now.  Zeckhausen Racing carries a range of rotors from Centric Parts, StopTech Sport, StopTech, and Girodisc.  Brake upgrades with larger rotors and fixed, multi-piston calipers are also available.

 

Centric Parts Premium rotors are identical in dimensions and internal vane design to the factory originals.  During assembly, rotors are straddle cut for the most accurate machining, then double disc ground for optimum parallelism, minimal runout, and near zero thickness variation.  A non-directional finish is applied for better initial pad bedding.  All surfaces, including the hat, are machined and non-swept surfaces are electrostatically coated with a durable, black finish (unless noted otherwise below) for corrosion protection and good looks.  Finally, all rotors are computer mill balanced to incredibly tight tolerances.  You won't find a better aftermarket replacement rotor anywhere.  Click here for more details. 

New!  Centric Parts High Carbon rotors contain an advanced metallurgy that reduces pad squeal. The proprietary Molybdenum and Chromium alloy resist rotor cracking during heavy track use or repeat-stop situations and increases the friction level, improving brake performance and stopping power. Increased Chromium and Carbon content is also more resistant to surface oxidation.  For some applications, directional internal cooling vanes are used for improved cooling over the straight-vane factory rotors.

StopTech Sport slotted rotors are available for all applications, offering all the advantages of Centric High Carbon rotors, with the addition of slotting for higher bite and friction.

StopTech Sport rotors are available for many applications, offering the advantages of Centric Premium rotors, with the addition of slotting and/or drilling for higher bite and friction.

(Centric Parts is the parent company of StopTech Sport and StopTech .  StopTech Sport and StopTech rotors start as Centric blanks and are machined in the USA by Centric Parts on computer-controlled milling machines.)

 

To order rotors, click here: and locate your vehicle along the left side of the store page.  Or call us Monday - Friday at (800)222-8893 x1 for help selecting the proper parts.

 

To order by phone or for technical assistance:

Call (800)222-8893 and press "1" for Sales

International customers may call: 973-761-5054

Hours of operation: Monday-Friday, 10AM - 5PM  (Eastern Time)

We are located in Fairfield, New Jersey

 

Terms & Conditions

Send mail to webmaster@zeckhausen.com with questions or  comments about this web site.
Copyright 2014 Zeckhausen Racing, LLC
Last modified: 8/27/2014