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Avoiding Brake Judder at the Track
by Dave
Zeckhausen
If
you have taken your car to the track on weekends, changing between racing
brake pads and street pads, you've probably experienced brake judder.
Brake judder, also known as "brake shimmy," is the feedback through the steering wheel and
suspension when you apply the brakes at certain speeds and pressures. The
steering wheel can shake back and forth, ranging from a faint,
barely noticeable vibration to a violent shudder that feels like it could rip
itself from your hands.
Judder can occur on the street or track and, in both cases, is caused by
uneven build-up of pad material on the surfaces of the rotors. It is
aggravated by the high temperatures experienced at the track and by switching back and forth between two incompatible friction
materials.
Despite
the popular myth, brake judder is not caused by warped rotors.
Judder is the result of a thickness variation in pad buildup on the rotors'
surfaces.
To understand why this is happening, you first
need to
understand the concept of bedding brakes.
Click here for bedding instructions.
In order to maximize the
performance of your brakes, you must transfer a thin layer of pad material
onto the surfaces of your brake rotors. This "transfer layer" forms
molecular bonds to the pads when you apply the brakes. As the rotors rotate
underneath the pads, these bonds are torn apart. The resistance of the bonds to
being broken yields additional friction above and beyond the abrasive action
of the pads and rotors scraping against each other. This additional
friction is called "adherent mode." You must bed your brakes in order
to benefit from adherent mode friction.
When you install race pads, you would like to remove the street pad
transfer layer from your rotors before you bed them in. Conversely, when your track event is over and you reinstall your
street pads, you would like to remove the race pad transfer layer before
bedding in your street pads. How do you do this?
Some drivers swap pads and rotors at the same time, keeping one set of
rotors dedicated for the track and the other set dedicated for the street.
This works by keeping the transfer layer pure and not piling up incompatible
layers of pad material on top of each other. But it's a lot of extra work.
The last thing you feel like doing, after a long track event, is to swap hot rotors. There is a better
way.
Street pads exhibit a mixture of abrasive and adherent friction almost
immediately without extensive warm up. Race pads don't get
into their adherent mode unless they are several hundred degrees, a
temperature rarely seen on the street. Under
normal street driving conditions, a race pad will operate almost purely in
abrasive mode.
Use Race Pads as a Tool to Remove Deposits from Rotors
If you install race pads before your track event and drive around normally,
the race pads will polish away the transfer layer left
behind by your street pads. This leaves you with nice, clean rotors which
may be bedded with your race pads when you are at or near the track.
After the track event is over, you should not switch back to street pads
right away. Instead, drive home from the event using your race pads. As they
cool down, the race pads will once again go into pure abrasive mode and
polish away
their own transfer layer from your race weekend. Cold race pads will
even cure judder problems from pad deposits
accumulated
during the track event. By the time you get home,
the rotors are polished clean and ready for you to install and
bed your street pads.
In essence, you are using your race pads as portable brake lathes. The
race pads are a tool for removing unwanted transfer layer before and after
your track event.
Avoid Pad Imprinting on your Rotors
After a fast lap on the race track or a high speed stop from over 120 mph,
your brake rotors may be literally glowing red hot. If you keep your
foot planted firmly on the brake pedal after coming to a complete stop, you
may find your brake pads bonded firmly to the rotors. The extreme heat
melts the surface of the pads and forms an imprint on the rotors. This
imprint is a few ten thousandths of an inch thick and can result in a
noticeable shimmy. If it happens on unbedded rotors, you will also end
up with a significant difference in the coefficient of friction between the
imprint and the rest of the rotor, further aggravating the situation.
In addition, the heat transfer through your brake pads can boil your brake
fluid, resulting in a spongy pedal feel.
To avoid this problem, try to take advantage of the cool down lap before
entering the pits at the end of your track session. Use the brakes as
little as possible during your last lap. If you must enter the pits
directly after a hot lap, make sure to roll to a stop and place the car in
gear (or park) to keep it in place, rather than leaving your foot on the
brake pedal. If your parking brake is incorporated into the rear
calipers (e.g., many VW and Ford models), then avoid using it. Use a
wheel chock, if necessary, to keep the car from rolling.
In the excitement of a track event, it's easy to forget all of this.
As adrenalin courses through your body, your hands will be firmly clamped to
the steering wheel and your foot on the brake pedal. Try to relax and
keep that foot off the brake pedal!
By following these techniques, you can forever banish the brake judder
demons from your car. |